Manufacturing in Depth |
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Learn more about Ultrafast |
The Pulse of Innovation
Ultrafast athermal lasers, or femtolasers, are revolutionizing medical device manufacturing by literally taking the heat out of the machining process. Until recently found only in top research laboratories, IntriMed's laser technology removes target materials literally atom by atom using extremely short pulses lasting 50 – 1,000 femtoseconds, or quadrillionths of a second, a span too brief to create the heat damage associated with conventional lasers (Figures 1,2).
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| Fig 1. Stainless steel ablated using conventional laser processing | Fig 2. Stainless steel ablated using ultrafast athermal laser processing | ||
| Chichkov, Appl. Physics, A63 (1996):109 | |||
Capable of cutting, drilling and machining micro components made from virtually any material – polymers, bioabsorbable, metals, glass - with extreme precision (Figures 3,4), this technology is helping medical device manufacturers dramatically shrink the scale of their devices while simultaneously increasing efficiency through fewer steps and higher yields.
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| Fig 1. Stent pattern cut from Nitinol tubing with 250 μm wall. | Fig 2. A 210 μm hole machined in 51 μm wall polyimide tubing. |
Ultrafast Athermal Laser Advantages
- Minimizes heat affected zones, recast, and material burrs
- Ablates virtually any material- polymers, bioabsorbables, metals, polymer/metal composites, glass
- Achieves micro-scale precision and tolerances
- Reduces post processing rework
- Increases manufacturing yields
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